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Forklift Batteries

Lithium battery forklifts are the top option for forklift operators because they are reputable and reasonably low-cost. Although they are dependable, they are not best; however, if they are looked after and maintained effectively, their life expectancy can degrade rapidly. By observing 6 basic battery care routines, you can extend the life of your forklift battery beyond the standard 1,500 charging cycles and stretch the value of your $4,000+ investment.

Correct Temperature

The ideal temperature level for lead acid battery storage is 77â, as higher temperatures shorten the battery life. As a rule of thumb, every 15â boost in temperature level minimizes the battery life by half. Store the battery in a dry warehouse or shelving location that isn’t affected by the heat of the work environment, however is insulated enough to keep out freezing temperatures.

Avoid Sulfation

Sulfation is a regular part of the battery chemical conversion procedure that produces energy, however if the buildup from it isn’t cleaned up, it eliminates a battery’s ability to recharge, and can lead to short-circuiting and cell failure. After regular use, you will start to discover an acid discharge residue around the terminals. Cleaning up the terminals ought to be done at least every 6 months.

To help prevent sulfation completely, fully charge the battery a minimum of every 30 days, however likewise take care not to over-charge or make a routine of complementing the staying charge.

Do Not Seriously Release

Seriously discharging a battery up until there is no power left pressures it and significantly shortens the quantity of re-charges it’s able to hold. A great deal of lead acid batteries designed for forklift use have a function integrated in to prevent over-discharge by revealing 0% when the discharge reaches 20%. Nevertheless, this is not the case for all batteries. Examine your battery’s handbook or call the producer to find out whether or not this feature is built in so you can be sure to avoid an over-discharge.

Early Treatment

Always, constantly, constantly deal with the battery early. The earlier you treat a battery and repair an issue, the longer it will last. Constantly err on the side of being too mindful and do not hesitate to examine something twice simply to ensure everything is in perfect working order.

Track Charging Cycles

Keep an eye on how frequently you charge your forklift battery. Charging too regularly or over-stressing the charge (as mentioned above) can shorten the lifespan of the battery and significantly reduce its ability to hold a correct charge.

Add Pure Water

Through the charge and discharge process, batteries lose some liquid through evaporation that needs to be replaced. Each new lead acid battery needs to be watered approximately every 10 charges, and as they age, the requirement for watering increases. Inspect 2 or 3 pilot cells periodically to see whether the water line is still above the aspect protector. If the water level is low, add just enough water so it covers the element protector by 1/4 inch. Make certain to utilize appropriate forklift battery safety devices at all times.

Taking care of lead acid forklift batteries by taking preventative procedures is among the most effective ways to help them last as long as possible, even beyond the standard 1,500 recharge cycles. Staying up to date with forklift battery maintenance on a regular monthly or bimonthly basis, depending on your frequency of use, is the very best way to guarantee your forklift battery remains healthy, doesn’t drain pipes unnecessarily, which you get the fullest life out of it as possible.

Lead acid batteries are the top choice for forklift operators due to the fact that they are trustworthy and reasonably affordable. By observing six easy battery care habits, you can extend the life of your forklift battery beyond the basic 1,500 charging cycles and extend the value of your $4,000+ financial investment.

Sulfation is a typical part of the battery chemical conversion process that produces energy, however if the accumulation from it isn’t cleaned up, it takes away a battery’s capability to charge, and can result in short-circuiting and cell failure. A lot of lead acid batteries developed for forklift use have a feature built in to prevent over-discharge by showing 0% when the discharge reaches 20%. Be sure to utilize proper forklift battery safety equipment at all times.

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